1/8" Clear Polycarbonate Sheet - Cut to Size
Why Choose Cut-to-Size 1/8" Clear Polycarbonate?
Why Choose Cut-to-Size 1/8" Clear Polycarbonate?
Custom cutting at 1/8" thickness gives you the ideal combination of material efficiency and cost savings. This thickness provides excellent structural performance for custom dimensions without the premium price of 1/4" sheets or the minimal rigidity of thinner options. Our precision CNC cutting ensures clean edges and exact measurements, delivering panels that fit perfectly for moderate-impact applications where you need solid protection without overengineering or overspending.
The 1/8" thickness delivers substantial rigidity for spans up to 30 inches with proper frame support while keeping material costs reasonable. Whether you need exact dimensions for retrofitting protective barriers, replacing machine guard panels, or creating custom-sized shields for specific openings, cut-to-size service saves time, reduces waste, and provides professional results with tolerances of ±1/8". You get the protection you need at the size you need, without paying for material you'll throw away or performance you don't require.
Cut-to-Size Advantages with 1/8" Thickness:
- Optimal cost-to-performance ratio - Get custom dimensions at 1/8" pricing, avoiding both the expense of 1/4" sheets and the limitations of thinner materials
- Zero material waste - Pay only for your exact size with a thickness that balances rigidity and economy for moderate-duty applications
- Professional precision - CNC cutting delivers square corners and straight edges that maintain the structural benefits of this versatile thickness
- Smart material selection - Custom dimensions in a thickness that's substantial enough for commercial use without unnecessary over-specification
- Fast turnaround - Most custom cuts ship within 1-2 business days, providing cost-effective solutions without project delays
Ideal Projects for Custom-Cut 1/8" Polycarbonate
This thickness excels in custom applications where you need reliable protection at a sensible price point. Perfect for protective barriers in moderate-traffic areas with specific dimensions, machine guard replacements on equipment without extreme impact risk, secondary glazing in custom window sizes, retail display panels requiring good clarity and durability, and office partitions where exact measurements matter. The 1/8" thickness provides solid performance for most commercial applications while costing significantly less than heavy-duty 1/4" alternatives.
Trusted Manufacturing Quality
Our clear polycarbonate sheets are sourced from North America's most respected manufacturers—the same materials specified for critical commercial and industrial applications. Whether we supply Lexan® 9034 from Polyvantis, Tuffak® GP from Plaskolite, or Azcarb® GP from AZpolymers, you're receiving genuine general-purpose polycarbonate that meets ASTM D3935 standards. Our supplier may vary based on availability, but the quality and performance remain consistently exceptional.
Sizing Guidelines
Available in any width from 1" to 48" and any length from 1" to 96". The 1/8" thickness is ideal for custom panels with moderate spans (up to 30 inches) that require solid rigidity without maximum-duty specifications. For high-impact industrial environments or unsupported spans over 36 inches, consider upgrading to 1/4" thickness. For smaller panels under 24 inches with light-duty requirements, our thinner 1/16" or 3/32" cut-to-size options may provide additional cost savings.
Perfect Applications for Cut-to-Size 1/8" Polycarbonate
Perfect Applications for Cut-to-Size 1/8" Polycarbonate
Lightweight Protective Barriers
Custom dimensions for service counters, reception desks, and checkout stations in moderate-traffic environments. Provides solid protection at a better price point than 1/4" custom panels. Perfect for offices, retail locations, and commercial spaces requiring exact fit without premium material costs.
Learn More About Barriers →Machine Guards & Safety Shields
Cost-effective exact replacement panels for equipment guards with moderate operational demands. The 1/8" thickness handles typical shop equipment protection needs while staying within budget. Ideal for woodworking, light manufacturing, and general machinery without extreme impact requirements.
Learn More About Machine Guards →DIY Projects & Pet Enclosures
Custom sizing for substantial DIY builds and permanent animal enclosures without the expense of 1/4" material. Creates durable structures that maintain appearance and function long-term. Perfect for aviaries, large reptile habitats, and custom outdoor enclosures requiring specific dimensions.
Learn More About DIY Projects →Building & Construction
Exact dimensions for secondary glazing, interior partitions, and custom protective installations where maximum rigidity isn't required. Provides superior impact resistance at lower cost than thick polycarbonate. Ideal for offices, schools, and commercial spaces with moderate protection needs and specific size requirements.
Learn More About Construction Uses →Technical Specifications - 1/8" Cut-to-Size Polycarbonate
Technical Specifications - 1/8" Cut-to-Size Polycarbonate
| Nominal Thickness | 1/8" (0.118" actual) |
| Available Widths | 1" to 48" (any increment) |
| Available Lengths | 1" to 96" (any increment) |
| Cutting Tolerance | ±1/8" (0.125") |
| Edge Finish | CNC cut, smooth edges |
| Impact Strength | 250 times stronger than glass |
| Light Transmission | 88% (crystal clear) |
| Temperature Range | -40°F to 240°F continuous |
| Material Grade | General Purpose Polycarbonate (meets ASTM D3935) |
| Manufacturing Brands | Lexan® (Polyvantis), Tuffak® (Plaskolite), Azcarb® (AZpolymers) - supplier varies by availability |
| Surface Finish | Gloss on both sides with protective masking |
| Lead Time | 1-2 business days for most custom cuts |
| Recommended Span | Up to 30 inches with frame support |
| Flammability | UL 94 V-2 rating (self-extinguishing) |
| UV Protection | Standard grade (for extended outdoor use, consider UV-stabilized polycarbonate) |
Note on UV Exposure: While this general-purpose polycarbonate can be used outdoors, prolonged UV exposure may cause yellowing over time. For outdoor applications requiring 10-15 year lifespan, consider our UV-resistant polycarbonate sheets with protective coatings.
All sheets ship with protective masking on both sides to prevent scratches during fabrication and installation. Remove masking after installation is complete.
Why Choose ShapesPlastics?
Trusted by thousands of customers for precision, quality, and service
Precision Cutting
Every piece cut to your exact specifications with tight tolerances and smooth edges
Fast Shipping
Most orders ship within 1–2 business days with expedited and standard shipping options
Competitive Pricing
Best prices in the industry with our price match guarantee
Expert Support
Our team of specialists helps you choose the right material and specifications for your project
Trusted by Thousands of Customers
Ready to Get Started?
Get custom pricing, expert guidance, or browse our full selection of materials.