1/4" Clear Polycarbonate Sheet - Cut to Size

Why Choose Cut-to-Size 1/4" Clear Polycarbonate?

Custom cutting at 1/4" thickness combines the industry's most specified material with zero-waste precision for your exact application requirements. This gold-standard thickness provides exceptional structural integrity, maximum impact resistance, and the proven performance that safety engineers and facility managers trust—delivered in your precise dimensions. Our precision CNC cutting ensures clean edges and exact measurements with tolerances of ±1/8", providing custom panels that meet the most demanding specifications without the waste and labor of cutting full sheets on-site.

The 1/4" thickness delivers unmatched deflection resistance for spans up to 42 inches unsupported, handles extreme impact scenarios with confidence, and provides the substantial material presence that critical installations demand. Whether you need exact replacement panels for industrial machine guards, custom dimensions for security glazing retrofits, or specific sizes for architectural barriers, cut-to-size service delivers professional results in the thickness that professionals specify most. You get proven, maximum-duty performance in the exact size you need, ready to install.

Cut-to-Size Advantages with 1/4" Thickness:

• Zero material waste with premium performance - Pay only for your exact size in the thickness that delivers maximum structural integrity and impact resistance
• Professional precision at scale - CNC cutting delivers square corners and straight edges that maintain the exceptional rigidity and performance characteristics of 1/4" material
• Proven specification, perfect fit - Get the industry's most trusted thickness cut to your exact dimensions, meeting safety codes and engineering requirements without compromise
• Instant installation readiness - No on-site cutting equipment needed, no skilled labor required, no material waste—just professional-grade panels ready to install
• Fast turnaround on demanding specifications - Most custom cuts ship within 1-2 business days, delivering maximum-duty protection without project delays

Ideal Projects for Custom-Cut 1/4" Polycarbonate

This thickness excels in custom applications where maximum protection is non-negotiable. Perfect for industrial machine guard replacements requiring exact panel dimensions, security glazing retrofits in commercial buildings with specific opening sizes, architectural barriers in high-traffic public spaces with custom measurements, protective shields for heavy manufacturing equipment, and any critical installation where safety codes mandate substantial material thickness. The 1/4" specification provides the structural performance and impact resistance that demanding applications require, delivered in your precise dimensions.

Trusted Manufacturing Quality

Our clear polycarbonate sheets are sourced from North America's most respected manufacturers—the same materials specified for critical commercial and industrial applications. Whether we supply Lexan® 9034 from Polyvantis, Tuffak® GP from Plaskolite, or Azcarb® GP from AZpolymers, you're receiving genuine general-purpose polycarbonate that meets ASTM D3935 standards. Our supplier may vary based on availability, but the quality and performance remain consistently exceptional.

Sizing Guidelines

Available in any width from 1" to 48" and any length from 1" to 96". The 1/4" thickness is ideal for custom panels requiring maximum structural performance—handling unsupported spans up to 42 inches and frame-supported installations exceeding 48 inches. This is the specification when safety codes mandate substantial material, when engineering requirements demand proven performance, or when failure is simply not an option. For applications where specifications allow lighter materials and maximum rigidity isn't required, our 3/16" or 1/8" cut-to-size options may provide cost savings—but when performance is critical, 1/4" is the professional standard.