1/16" Clear Polycarbonate Sheet - Cut to Size
Why Choose Cut-to-Size 1/16" Clear Polycarbonate?
Why Choose Cut-to-Size 1/16" Clear Polycarbonate?
Custom cutting eliminates the need for you to handle oversized sheets or invest in cutting equipment. Our precision CNC cutting ensures clean, square edges and exact dimensions every time. At 1/16" thickness, this material is thin enough to bend and form, yet 250 times stronger than glass—perfect for projects requiring specific dimensions without the rigidity of thicker materials.
Whether you need a precise barrier for an existing counter opening, a custom-sized machine guard, or exact dimensions for a DIY project, cut-to-size service saves time, reduces waste, and ensures professional results. We cut to your specifications with tolerances of ±1/8", delivering ready-to-install sheets with smooth, clean edges.
Cut-to-Size Advantages:
- Zero material waste - Pay only for the exact size you need, eliminating leftover scraps and reducing project costs
- Professional precision - CNC cutting delivers square corners and straight edges that are difficult to achieve with hand tools
- No special tools required - Arrives ready to install without needing saws, routers, or cutting equipment
- Perfect fit guaranteed - Eliminates measurement errors and ensures your sheet fits the intended space correctly
- Fast turnaround - Most custom cuts ship within 1-2 business days, getting your project moving quickly
Ideal Projects for Custom-Cut 1/16" Polycarbonate
This thickness works exceptionally well for custom applications where you need lightweight protection in non-standard dimensions. Perfect for retrofit barrier installations, existing counter openings, custom pet enclosures, specific machine guard sizes, and DIY projects with precise measurements. The 1/16" thickness provides excellent impact resistance while remaining light enough for easy handling during installation.
Trusted Manufacturing Quality
Our clear polycarbonate sheets are sourced from North America's most respected manufacturers—the same materials specified for critical commercial and industrial applications. Whether we supply Lexan® 9034 from Polyvantis, Tuffak® GP from Plaskolite, or Azcarb® GP from AZpolymers, you're receiving genuine general-purpose polycarbonate that meets ASTM D3935 standards. Our supplier may vary based on availability, but the quality and performance remain consistently exceptional.
Sizing Guidelines
Available in any width from 1" to 48" and any length from 1" to 96". For installations requiring spans over 24 inches without frame support, consider upgrading to 1/8" or 1/4" thickness for added rigidity. The 1/16" thickness is ideal for framed applications, smaller panels under 24" on the longest dimension, or projects where flexibility and light weight are priorities.
Perfect Applications for Cut-to-Size 1/16" Polycarbonate
Perfect Applications for Cut-to-Size 1/16" Polycarbonate
Lightweight Protective Barriers
Custom-sized barriers for existing counters, checkout stations, and service windows. Precise cuts ensure perfect fit without gaps, providing professional protection tailored to your exact space. Ideal for retrofitting existing counters with protective shields.
Learn More About Barriers →Machine Guards & Safety Shields
Exact dimensions for specific equipment without the need to cut standard sheets. Perfect for replacing existing guards or creating custom safety shields for unique machinery configurations. Lightweight for easy mounting on equipment.
Learn More About Machine Guards →DIY Projects & Pet Enclosures
Custom sizing eliminates the hassle of cutting at home. Perfect for guinea pig cages, hamster habitats, and hobby projects where precise measurements matter. Arrives ready to assemble into your custom enclosure design.
Learn More About DIY Projects →Building & Construction
Precise dimensions for specific job site requirements including door panels, partition inserts, and temporary barrier installations. Custom cutting reduces on-site labor and ensures consistent quality across multiple identical pieces.
Learn More About Construction Uses →Technical Specifications - 1/16" Cut-to-Size Polycarbonate
Technical Specifications - 1/16" Cut-to-Size Polycarbonate
| Nominal Thickness | 1/16" (0.060" actual) |
| Available Widths | 1" to 48" (any increment) |
| Available Lengths | 1" to 96" (any increment) |
| Cutting Tolerance | ±1/8" (0.125") |
| Edge Finish | CNC cut, smooth edges |
| Impact Strength | 250 times stronger than glass |
| Light Transmission | 88% (crystal clear) |
| Temperature Range | -40°F to 240°F continuous |
| Material Grade | General Purpose Polycarbonate (meets ASTM D3935) |
| Manufacturing Brands | Lexan® (Polyvantis), Tuffak® (Plaskolite), Azcarb® (AZpolymers) - supplier varies by availability |
| Surface Finish | Gloss on both sides with protective masking |
| Lead Time | 1-2 business days for most custom cuts |
| Flammability | UL 94 V-2 rating (self-extinguishing) |
| UV Protection | Standard grade (for extended outdoor use, consider UV-stabilized polycarbonate) |
Note on UV Exposure: While this general-purpose polycarbonate can be used outdoors, prolonged UV exposure may cause yellowing over time. For outdoor applications requiring 10-15 year lifespan, consider our UV-resistant polycarbonate sheets with protective coatings.
All sheets ship with protective masking on both sides to prevent scratches during fabrication and installation. Remove masking after installation is complete.
Why Choose ShapesPlastics?
Trusted by thousands of customers for precision, quality, and service
Precision Cutting
Every piece cut to your exact specifications with tight tolerances and smooth edges
Fast Shipping
Most orders ship within 1–2 business days with expedited and standard shipping options
Competitive Pricing
Best prices in the industry with our price match guarantee
Expert Support
Our team of specialists helps you choose the right material and specifications for your project
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