1/16

1/16" Clear Polycarbonate Sheet - Cut to Size

Custom-cut clear polycarbonate to your exact specifications. Our precision CNC cutting service delivers 1/16" thick polycarbonate in any dimension up to 48" x 96", eliminating waste and ensuring perfect fit for your project. Sourced from industry-leading manufacturers including Lexan® (Polyvantis), Tuffak® (Plaskolite), and Azcarb® (AZpolymers).
Thickness: 1/16" (0.060") Size: Custom (up to 48" x 96") Cut Type: Precision CNC Material: General Purpose Polycarbonate

Why Choose Cut-to-Size 1/16" Clear Polycarbonate?

Why Choose Cut-to-Size 1/16" Clear Polycarbonate?

Custom cutting eliminates the need for you to handle oversized sheets or invest in cutting equipment. Our precision CNC cutting ensures clean, square edges and exact dimensions every time. At 1/16" thickness, this material is thin enough to bend and form, yet 250 times stronger than glass—perfect for projects requiring specific dimensions without the rigidity of thicker materials.

Whether you need a precise barrier for an existing counter opening, a custom-sized machine guard, or exact dimensions for a DIY project, cut-to-size service saves time, reduces waste, and ensures professional results. We cut to your specifications with tolerances of ±1/8", delivering ready-to-install sheets with smooth, clean edges.

Cut-to-Size Advantages:

  • Zero material waste - Pay only for the exact size you need, eliminating leftover scraps and reducing project costs
  • Professional precision - CNC cutting delivers square corners and straight edges that are difficult to achieve with hand tools
  • No special tools required - Arrives ready to install without needing saws, routers, or cutting equipment
  • Perfect fit guaranteed - Eliminates measurement errors and ensures your sheet fits the intended space correctly
  • Fast turnaround - Most custom cuts ship within 1-2 business days, getting your project moving quickly

Ideal Projects for Custom-Cut 1/16" Polycarbonate

This thickness works exceptionally well for custom applications where you need lightweight protection in non-standard dimensions. Perfect for retrofit barrier installations, existing counter openings, custom pet enclosures, specific machine guard sizes, and DIY projects with precise measurements. The 1/16" thickness provides excellent impact resistance while remaining light enough for easy handling during installation.

Trusted Manufacturing Quality

Our clear polycarbonate sheets are sourced from North America's most respected manufacturers—the same materials specified for critical commercial and industrial applications. Whether we supply Lexan® 9034 from Polyvantis, Tuffak® GP from Plaskolite, or Azcarb® GP from AZpolymers, you're receiving genuine general-purpose polycarbonate that meets ASTM D3935 standards. Our supplier may vary based on availability, but the quality and performance remain consistently exceptional.

Sizing Guidelines

Available in any width from 1" to 48" and any length from 1" to 96". For installations requiring spans over 24 inches without frame support, consider upgrading to 1/8" or 1/4" thickness for added rigidity. The 1/16" thickness is ideal for framed applications, smaller panels under 24" on the longest dimension, or projects where flexibility and light weight are priorities.

Perfect Applications for Cut-to-Size 1/16" Polycarbonate

Perfect Applications for Cut-to-Size 1/16" Polycarbonate

Lightweight Protective Barriers

Custom-sized barriers for existing counters, checkout stations, and service windows. Precise cuts ensure perfect fit without gaps, providing professional protection tailored to your exact space. Ideal for retrofitting existing counters with protective shields.

Learn More About Barriers →

Machine Guards & Safety Shields

Exact dimensions for specific equipment without the need to cut standard sheets. Perfect for replacing existing guards or creating custom safety shields for unique machinery configurations. Lightweight for easy mounting on equipment.

Learn More About Machine Guards →

DIY Projects & Pet Enclosures

Custom sizing eliminates the hassle of cutting at home. Perfect for guinea pig cages, hamster habitats, and hobby projects where precise measurements matter. Arrives ready to assemble into your custom enclosure design.

Learn More About DIY Projects →

Building & Construction

Precise dimensions for specific job site requirements including door panels, partition inserts, and temporary barrier installations. Custom cutting reduces on-site labor and ensures consistent quality across multiple identical pieces.

Learn More About Construction Uses →

Technical Specifications - 1/16" Cut-to-Size Polycarbonate

Technical Specifications - 1/16" Cut-to-Size Polycarbonate

Nominal Thickness 1/16" (0.060" actual)
Available Widths 1" to 48" (any increment)
Available Lengths 1" to 96" (any increment)
Cutting Tolerance ±1/8" (0.125")
Edge Finish CNC cut, smooth edges
Impact Strength 250 times stronger than glass
Light Transmission 88% (crystal clear)
Temperature Range -40°F to 240°F continuous
Material Grade General Purpose Polycarbonate (meets ASTM D3935)
Manufacturing Brands Lexan® (Polyvantis), Tuffak® (Plaskolite), Azcarb® (AZpolymers) - supplier varies by availability
Surface Finish Gloss on both sides with protective masking
Lead Time 1-2 business days for most custom cuts
Flammability UL 94 V-2 rating (self-extinguishing)
UV Protection Standard grade (for extended outdoor use, consider UV-stabilized polycarbonate)

Note on UV Exposure: While this general-purpose polycarbonate can be used outdoors, prolonged UV exposure may cause yellowing over time. For outdoor applications requiring 10-15 year lifespan, consider our UV-resistant polycarbonate sheets with protective coatings.

All sheets ship with protective masking on both sides to prevent scratches during fabrication and installation. Remove masking after installation is complete.

Why Choose ShapesPlastics?

Trusted by thousands of customers for precision, quality, and service

Precision Cutting

±1/8" tolerance

Every piece cut to your exact specifications with tight tolerances and smooth edges

Fast Shipping

Ships in 24-48 hours

Most orders ship within 1–2 business days with expedited and standard shipping options

Competitive Pricing

Price match guarantee

Best prices in the industry with our price match guarantee

Expert Support

25+ years experience

Our team of specialists helps you choose the right material and specifications for your project

Trusted by Thousands of Customers

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