1/16" Clear Polycarbonate Sheet - 48" x 96"
Why Choose 1/16" Clear Polycarbonate at Full Sheet Size?
Why Choose 1/16" Clear Polycarbonate at Full Sheet Size?
The 1/16" thickness represents the sweet spot between flexibility and strength—thin enough to bend and form, yet 250 times stronger than glass at the same thickness. This full 48" x 96" sheet provides maximum coverage with minimal weight, making it the go-to choice for applications where traditional glass is too heavy or rigid, and thicker polycarbonate is unnecessary.
At approximately 12 pounds per sheet, this is one of the lightest protective materials available while still delivering exceptional impact resistance. The full sheet size eliminates seams and joins in large installations, providing a clean, professional appearance for glazing, barriers, and protective applications.
This Thickness Excels When You Need:
- Lightweight protection - Minimal weight for overhead installations, temporary barriers, or applications where structural load is a concern
- Flexibility for curved applications - Can be cold-formed to gentle curves without heat, perfect for rounded barriers or cylindrical guards
- Impact resistance over glass - Virtually unbreakable compared to glass, ideal for environments where glass breakage is a safety concern
- Easy installation and handling - Light enough for one person to handle and install, reducing labor costs and installation time
- Cost-effective protection - Provides polycarbonate's legendary impact resistance at the most economical thickness point
Trusted Manufacturing Quality
Our clear polycarbonate sheets are sourced from North America's most respected manufacturers—the same materials specified for critical commercial and industrial applications. Whether we supply Lexan® 9034 from Polyvantis, Tuffak® GP from Plaskolite, or Azcarb® GP from AZpolymers, you're receiving genuine general-purpose polycarbonate that meets ASTM D3935 standards. Our supplier may vary based on availability, but the quality and performance remain consistently exceptional.
When to Choose 1/16" Over Other Thicknesses
Select 1/16" polycarbonate when weight is a critical factor and you don't require the rigidity of thicker sheets. This thickness works best for spans under 18 inches with light frame support, temporary protective barriers, lightweight machine guards, and applications where the material needs to conform to slight curves. For spans over 24 inches or high-impact environments, consider our 1/8" or 1/4" options for added stiffness.
The full 48" x 96" sheet size is particularly valuable for large protective barriers, greenhouse panels, and architectural glazing where minimizing seams improves both appearance and weather resistance. You can also have us cut this down to smaller custom sizes for your specific project requirements.
Perfect Applications for 1/16" Clear Polycarbonate
Perfect Applications for 1/16" Clear Polycarbonate
Lightweight Protective Barriers
Ideal for temporary or semi-permanent barriers in retail, healthcare, and public spaces. Provides impact protection with minimal weight burden on existing counters or mounting structures. Perfect for sneeze guards and checkout dividers.
Learn More About Barriers →Machine Guards & Safety Shields
Perfect for lightweight machine guards on equipment where visibility is needed without the weight of thicker materials. Meets safety standards while being easy to mount and replace. Ideal for light-duty industrial applications.
Learn More About Machine Guards →DIY Projects & Pet Enclosures
Easy to work with for custom projects including pet habitats, protective covers, and hobby applications. Thin enough to cut with standard tools while maintaining superior strength over acrylic alternatives. Perfect for guinea pig cages and small animal habitats.
Learn More About DIY Projects →Building & Construction
Lightweight solution for temporary job site barriers, dust containment walls, and construction glazing. Easy to install and remove without heavy equipment. Ideal for protecting work areas while maintaining visibility and light transmission.
Learn More About Construction Uses →Technical Specifications - 1/16" Polycarbonate
Technical Specifications - 1/16" Polycarbonate
| Nominal Thickness | 1/16" (0.060" actual) |
| Sheet Dimensions | 48" x 96" (full sheet) |
| Approximate Weight | 12 lbs per sheet |
| Impact Strength | 250 times stronger than glass |
| Light Transmission | 88% (crystal clear) |
| Temperature Range | -40°F to 240°F continuous |
| Material Grade | General Purpose Polycarbonate (meets ASTM D3935) |
| Manufacturing Brands | Lexan® (Polyvantis), Tuffak® (Plaskolite), Azcarb® (AZpolymers) - supplier varies by availability |
| Surface Finish | Gloss on both sides with protective masking |
| Flexibility | Can be cold-formed to gentle curves |
| Flammability | UL 94 V-2 rating (self-extinguishing) |
| UV Protection | Standard grade (for extended outdoor use, consider UV-stabilized polycarbonate) |
Note on UV Exposure: While this general-purpose polycarbonate can be used outdoors, prolonged UV exposure may cause yellowing over time. For outdoor applications requiring 10-15 year lifespan, consider our UV-resistant polycarbonate sheets with protective coatings.
All sheets ship with protective masking on both sides to prevent scratches during fabrication and installation. Remove masking after installation is complete.
Why Choose ShapesPlastics?
Trusted by thousands of customers for precision, quality, and service
Precision Cutting
Every piece cut to your exact specifications with tight tolerances and smooth edges
Fast Shipping
Most orders ship within 1–2 business days with expedited and standard shipping options
Competitive Pricing
Best prices in the industry with our price match guarantee
Expert Support
Our team of specialists helps you choose the right material and specifications for your project
Trusted by Thousands of Customers
Ready to Get Started?
Get custom pricing, expert guidance, or browse our full selection of materials.