1/4" Clear Extruded Acrylic Sheet - Cut to Size
Why Choose Cut-to-Size 1/4" Clear Acrylic?
Why Choose Cut-to-Size 1/4" Clear Acrylic?
Custom cutting at 1/4" thickness combines the industry's most trusted acrylic specification with zero-waste precision for your exact application requirements. This gold-standard thickness provides exceptional rigidity for large-format applications, maximum material presence for professional installations, and the superior optical clarity that architects and designers specify most—all delivered in your precise dimensions. Our precision CNC cutting ensures clean edges and exact measurements with tolerances of ±1/8", providing custom panels ready for architectural glazing, replacement windows, or commercial displays without the challenge of fabricating heavy full sheets on-site.
The 1/4" thickness offers unmatched deflection resistance for spans up to 54 inches unsupported, delivers the substantial material thickness needed for premium installations, and maintains acrylic's renowned 92% light transmission—superior to polycarbonate. Whether you need exact dimensions for replacement windows, custom sizes for patio enclosures, specific measurements for architectural panels, or precise cuts for commercial table covers, cut-to-size service delivers professional results in the thickness that professionals specify most. You get proven, industry-standard performance in the exact size you need, ready to install.
Cut-to-Size Advantages with 1/4" Acrylic:
- Zero waste on premium material - Pay only for your exact size in the industry's most popular acrylic thickness, avoiding the expense and effort of cutting heavy 47-pound full sheets
- Professional precision at scale - CNC cutting delivers square corners and straight edges that maintain the exceptional optical clarity and structural performance of this gold-standard thickness
- Industry-standard specification, perfect fit - Get the most commonly specified acrylic thickness cut to your exact dimensions, meeting architectural and commercial requirements with proven performance
- Instant installation readiness - No cutting equipment needed for thick material, no skilled fabrication labor, just professional-grade panels ready for demanding installations
- Fast turnaround on popular specifications - Most custom cuts ship within 1-2 business days, delivering maximum clarity and rigidity without project delays
Ideal Projects for Custom-Cut 1/4" Acrylic
This thickness excels in custom applications requiring maximum clarity and substantial structural performance. Perfect for replacement windows in specific sizes for sheds, porches, and greenhouses, custom patio enclosure panels for sunrooms and three-season rooms, architectural glazing requiring exact dimensions, commercial backsplashes cut to precise measurements, and premium table top covers for specific furniture dimensions. The 1/4" specification provides the rigidity and professional appearance that demanding applications require while maintaining superior optical clarity in your exact specifications.
Trusted Manufacturing Quality
Our clear extruded acrylic sheets are manufactured by Optix®, a premium brand from Plaskolite—one of North America's leading acrylic producers. Optix® acrylic meets ASTM D4802 standards for extruded acrylic sheet, ensuring consistent quality, optical clarity, and performance. Extruded acrylic offers excellent dimensional stability and superior optical properties, making it the professional choice for critical applications where quality and appearance matter most.
Sizing Guidelines
Available in any width from 1" to 48" and any length from 1" to 96". The 1/4" thickness is ideal for custom panels requiring maximum acrylic structural performance—handling unsupported spans up to 54 inches and providing the substantial material presence expected in professional installations. This is the specification when architectural projects, commercial displays, or premium applications demand proven performance in custom dimensions. For applications where enhanced rigidity beyond 1/4" is required, consider polycarbonate alternatives—but for crystal-clear transparency and professional aesthetics in custom sizes, 1/4" acrylic is the trusted choice.
Perfect Applications for Cut-to-Size 1/4" Acrylic
Perfect Applications for Cut-to-Size 1/4" Acrylic
Replacement Windows
Custom-sized premium panels for shed windows, porch enclosures, greenhouse glazing, and secondary windows requiring exact fit. Superior optical clarity provides excellent visibility in your precise dimensions. Substantial material thickness reduces deflection in larger window openings. Perfect for residential outbuildings, seasonal enclosures, and architectural glazing with specific measurements.
Learn More About Replacement Windows →Patio Insulation & Enclosures
Maximum-duty custom panels for sunroom glazing, patio enclosures, and three-season room construction in exact dimensions. Crystal-clear transparency creates comfortable, well-lit spaces in your specific measurements. Superior rigidity maintains flat appearance in larger custom panel sizes. Ideal for residential patio rooms, commercial atriums, and architectural enclosure systems requiring precise cuts.
Learn More About Patio Applications →Acrylic Backsplash
Custom dimensions for commercial kitchen backsplashes and high-use residential installations without cutting full sheets. Heavy-duty material provides maximum durability with crystal-clear transparency. Easiest to clean and most scratch-resistant option in your exact specifications. Perfect for restaurants, commercial kitchens, and premium residential applications requiring specific sizes.
Learn More About Acrylic Backsplashes →Table Top Protection
Custom-cut premium table covers for commercial installations and high-value furniture requiring precise fit. Substantial thickness provides excellent scratch resistance and structural integrity in your exact dimensions. Crystal-clear appearance maintains professional aesthetic while protecting furniture investments. Perfect for conference rooms, restaurant tables, and commercial display surfaces with specific measurements.
Learn More About Table Covers →Technical Specifications - 1/4" Cut-to-Size Acrylic
Technical Specifications - 1/4" Cut-to-Size Acrylic
| Nominal Thickness | 1/4" (0.220" actual) |
| Available Widths | 1" to 48" (any increment) |
| Available Lengths | 1" to 96" (any increment) |
| Cutting Tolerance | ±1/8" (0.125") |
| Edge Finish | CNC cut, smooth edges |
| Light Transmission | 92% (crystal clear) |
| Impact Strength | 17 times stronger than glass (not suitable for high-impact applications) |
| Temperature Range | -40°F to 180°F continuous |
| Material Type | Extruded Acrylic (PMMA - Polymethyl Methacrylate) |
| Manufacturing Brand | Optix® by Plaskolite |
| Material Standard | Meets ASTM D4802 for extruded acrylic sheet |
| Surface Finish | Gloss on both sides with protective masking |
| Lead Time | 1-2 business days for most custom cuts |
| Recommended Span | Up to 54 inches unsupported, 60+ inches with frame support |
| Scratch Resistance | Superior to polycarbonate (harder surface) |
| UV Resistance | Good outdoor weathering (will yellow less than polycarbonate over time) |
| Flammability | UL 94 HB rating (burns when ignited, not self-extinguishing) |
Note on Impact Resistance: While acrylic is 17 times stronger than glass, it is significantly less impact-resistant than polycarbonate (which is 250 times stronger than glass). For high-impact applications, protective barriers in high-traffic areas, or outdoor installations subject to abuse, we recommend polycarbonate cut-to-size sheets instead. Acrylic excels in indoor and protected outdoor applications where optical clarity and scratch resistance are priorities.
Note on Outdoor Use: Acrylic has excellent UV resistance and weathers better outdoors than polycarbonate, resisting yellowing for 10+ years. However, its lower impact resistance makes it unsuitable for applications where vandalism, hail, or impact damage are concerns. For protected outdoor applications like covered patios, porch enclosures, and architectural glazing with minimal impact risk, 1/4" acrylic performs excellently in custom dimensions.
All sheets ship with protective masking on both sides to prevent scratches during fabrication and installation. Remove masking after installation is complete.
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