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CUSTOM FABRICATION

Cut-to-Size to your requirement

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For standard, small package items

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Easy steps to order cut-to-size plastic sheets.

Santa's Preferred Online Choice for Cut-To-Size Plastic Materials

Polycarbonate

Acrylic / Plexiglass

HDPE
  • Polycarbonate - Our polycarbonate sheets are 250 times more resistant to breakage than standard glass and 30 times more resistant to impact than acrylic sheet plastics. Did you know that Polycarbonate is often called Lexan?  Lexan is a brand name of Polycarbonate manufactured by one of our suppliers.
  • Plexiglass - a high-performance plastic material, is widely known for its optical clarity, low UV sensitivity, and overall weather resistance. Acrylic is 30x stronger than glass.  While not as strong as Polycarbonate, it offers glass-like clarity.  Did you know that acrylic plastic is often called plexiglass?
  • HDPE Sheet- HDPE is widely used in applications where support, mounting, or surface protection is required.  HDPE is widely used for commercial cutting board surfaces as well as a range of marine applications.  HDPE is available in smooth or textured surfaces.
  • ABS Plastic - an amorphous thermoplastic material that offers a balanced combination of mechanical toughness, impact resistance, and ease of fabrication and thermoforming. 
  • UHMW Plastic Sheet - an excellent general-purpose plastic material that meets a wide range of regulatory compliance standards.  UHMW is widely used in high-wear applications, such as lining walls to avoid abrasion from moving parts or equipment.
  • PETG - a see-through material similar to acrylic and polycarbonate,  While PETG is much stronger than acrylic, it does not have the impact strength of polycarbonate. PETG is a tough product with excellent gloss and chemical resistance.
  • PVC Type 1 - demonstrates good resistance if exposed to chemicals or oxidizing media, and can withstand a wide variety of harsh industrial and mechanical environments.
  • Acetal  - also known as Acetron® or Delrin®, has high tensile strength, good rigidity, dimensional stability, and toughness properties that allow it to endure long-term fatigue and perform well at extreme temperatures. 
  • Polypropylene  - a semi-crystalline thermoplastic material that is known for its high strength-to-weight ratio and offers excellent toughness, chemical resistance, and high performance in a thermoforming and corrosive environment.
  • Nylon Plastic Sheet  - an original thermoplastic engineering material and is often used to replace metal bearings and bushings, many times eliminating the need for external lubrication.
  • Corrugated Plastic Sheet - most commonly used for both indoor and outdoor signage - it's highly economical and versatile.

BEST SELLERS

  1. Translucent GE SCS1000 Contractors Silicone Sealant
    Translucent GE SCS1000 Contractors Silicone Sealant, 10.1 fl oz Tube (Case of 24)
    $149.99 $149.99 per case

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  2. 1/8" Clear Polycarbonate 24" x 48"
    1/8" Clear Polycarbonate 24" x 48"
    $62.99 $62.99 per piece

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  3. 1/4" Clear Extruded Acrylic 24" x 48"
    1/4" Clear Extruded Acrylic/Plexiglass 24" x 48"
    $64.99 $64.99 per piece

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  4. 1/4" Clear Cast Acrylic 24" x 48"
    1/4" Clear Cast Acrylic/Plexiglass 24" x 48"
    $106.99 $106.99 per piece

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  5. 1/2" Clear Cast Acrylic 24" x 48"
    1/2" Clear Cast Acrylic/Plexiglass 24" x 48"
    $243.99 $243.99 per piece

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  6. 1" Black HDPE 12" x 24"
    1" Black HDPE 12" x 24"
    As low as $63.74 $74.99 per piece

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  7. 1/8" Clear Polycarbonate Cut-to-Size
    1/8" Clear Polycarbonate Cut-to-Size
    From $5.94 $5.94 per sq. ft.

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  8. 1/8" Clear Extruded Acrylic Cut-to-Size
    1/8" Clear Plexiglass Extruded Acrylic Cut-to-Size
    From $4.66 $4.66 per sq. ft.

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  9. 3/16" Clear Extruded Acrylic Cut-to-Size
    3/16" Clear Plexiglass Extruded Acrylic Cut-to-Size
    From $6.74 $6.74 per sq. ft.

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  10. 1/4" Clear Extruded Acrylic/Plexiglass Cut-to-Size
    1/4" Clear Plexiglass Extruded Acrylic Cut-to-Size
    From $7.39 $7.39 per sq. ft.

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  11. 1/2" White HDPE Sheet Cut-to-Size
    1/2" White HDPE Sheet Cut-to-Size
    From $12.97 $12.97 per sq. ft.

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List
  12. 1.5" White HDPE Sheet Cut-to-Size
    1.5" White HDPE Sheet Cut-to-Size
    From $51.81 $51.81 per sq. ft.

    For items priced 'From $ Per Square Foot', the price refers to the material.  Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions.  Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.
    Add to Wish List

DID YOU KNOW? 

You can save even more by having us cut the material to your requirements?

By cutting the sheet down to your final size, it might qualify for free standard shipping, saving you on shipping charges!

BUSINESSES SAVE MORE!

Your ShapesPlasticsPRO account unlocks several helpful features for running your business. Upon approval, we can offer net 30-day terms and sales tax exemptions with a valid certificate. Multi-user account management allows you to designate purchase and approver roles in your company. Did we mention business discounts? Sign up and shop today! Our quick and easy checkout, along with purchase order assignment and order tracking, saves you time.

ShapesPlastics PRO ShapesPlastics PRO

CUSTOM FABRICATION

 

CNC Routing and Cutting

ShapesPlastics offers state-of-the-art CNC Precision Cutting services. This affordable and accurate technology offers many advantages over other machining methods such as tight tolerances, exceptionally smooth surface finish, scalability, and speed needed for high-volume production. 

Through an extensive network of in-house and partner facilities, ShapesPlastics can provide CNC routing services. The process considers material-specific profiles and uses precision camera-guided routing to cut the material with superior edge quality, accuracy, and consistency without accumulating waste and extended lead times.

 

Plastic Edge Finishing and Polishing

After plastic sheets are cut-to-size, rough saw cut edges might be finished to a smooth edge in several ways, including diamond polishing or flame polishing. The amount of finishing required is dependent on the selection of the polishing compounds on the machined edge; different materials will require different techniques to produce a smooth, transparent edge that will not craze up. This is highly recommended for both individuals such as do-it-yourselfers and commercial clients as it minimizes time spent and costs learning and machining materials. 

Diamond polishing adds a shiny luster to the edges and goes together with a buffing process. The buffing process is completed after the polishing is completed to give the edges a higher quality, polished finish.

Since materials such as acrylic sheets are stress-sensitive, the process of flame polishing requires great operational skills to avoid breaking or cracking the plastic sheet. When done properly, flame polishing produces the clearest finish in the most time-saving manner. 

 

Drilling

For smaller orders, drill press services are available to form holes in a variety of materials in the most accurate way. The precision means that it will drill at precise angles (usually ninety degrees) and it will drill holes of identical size, depth, and position. For larger runs, routing services are recommended. 

 

Rounded Edge vs Radius Corner

Radius corner means the corners of the sheet are rounded giving the sheet smoother, more arch-like corners. These are commonly done for applications that are exposed to traffic areas or where people walk to avoid sharp and pointy edges that can be prone to accidents. The standard radius corner offered here at ShapesPlastics are ½” - ¾”. Rounded edge is when the top and bottom surface of the plastic sheet is rounded, also described as “round over”. This is commonly used for desks and countertops.

GET PROFESSIONAL HELP WHEN YOU NEED IT MOST

Getting started with a new project can be challenging. Luckily, ShapesPlastics offers a hands-on customer success service where professionals are ready to assist you in finding the best plastic for your application. Bring your vision to life with the help of the industry's most knowledgeable sales team. Ask questions as they pop up, and get quick answers via live chat, email, and over the phone.