Data Center Aisle Containment

Data center aisle containment includes physical barriers that separate cold supply air from the hot exhaust generated by high powered servers and IT equipment. High performance containment systems help maintain a stable environment in mission critical server rooms by preventing hot and cold air from mixing. At ShapesPlastics, we supply and fabricate custom plastic panels, curtains, and components for aisle containment systems that improve cooling efficiency, protect vital infrastructure, and reduce energy costs.

Whether you're outfitting a new facility or retrofitting an existing setup, our plastic containment solutions are engineered for fast installation, reliable performance, and complete flexibility in design.

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Why Aisle Containment Matters

Optimized airflow is essential for both performance and energy efficiency. Containment systems reduce the load on HVAC systems by directing cold air where it’s needed and isolating hot air from recirculating. This can lower cooling costs by up to 30% while extending the life of expensive IT equipment. Containment also contributes to a safer, more comfortable environment for personnel working in the space.

Unlike rigid systems made of metal or glass, plastic solutions offer enhanced clarity, lighter weight, easier installation, and improved thermal performance. Our materials meet stringent flame and smoke resistance standards, critical for protecting assets in the event of an emergency.

Material Options for Aisle Containment

We offer a range of plastics specifically suited for data center environments:

Multiwall Polycarbonate

Ideal for cold aisle roofs or wall panels. Offers high insulation, flame resistance, and privacy with excellent light transmission. Available in 6mm and 8mm options that meet ASTM E84 Class “A” for smoke.

LEXAN™ 9600 FR Polycarbonate

Fire-resistant and virtually unbreakable with high optical clarity. Lightweight and formable makes it ideal for sliding doors, rigid panels, and precision enclosures.

Monolithic Polycarbonate

Single layer sheet with exceptional clarity and impact strength. Ideal for visibility panels or full clear wall systems.

Clear PVC

Durable and chemically resistant, often used in flexible strip curtains or modular flap systems. High clarity and fire resistance at a more economical price point.

Benefits of Plastics for Data Center Containment

Energy Efficiency: Reduces HVAC strain by preventing hot/cold air mixing.
Easy Installation: Lightweight and field-cuttable with standard hand tools.
Design Flexibility: Thermoplastics can be cut, bent, or formed to fit any setup.
Clear Visibility: High optical clarity for safe, easy inspection and monitoring.
Thermal & Flame Resistance: Meets ASTM E84 Class “A” smoke standards (select materials).
Impact Durability: Withstands accidental bumps and handling.
Retrofittable: Ideal for existing facilities without full reconfiguration.
Customizable: Fabricated to match your exact rack layout and ceiling height.

ShapesPlastics Sample Service

For the do-it-yourselfers, we recommended ordering a sample piece of the plastic sheet of your choice, prior to purchasing so you can practice different machining styles. You can also take advantage of our custom fabrication services to save time and money - get what you want - exactly the way you want it. Contact us for any queries at sales@shapesplastics.com or +1 844-970-0650.

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Explore Cut-To-Size HDPE & PVC Products:

1/4" Black HDPE Sheet Cut-to-Size
From $5.90 $5.90 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1/8" Black HDPE Sheet Cut-to-Size
From $3.65 $3.65 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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3/8" White HDPE Sheet Cut-to-Size
From $10.80 $10.80 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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3/8" Black HDPE Sheet Cut-to-Size
From $7.50 $7.50 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1.25" White HDPE Sheet Cut-to-Size
From $32.27 $32.27 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1.5" White HDPE Sheet Cut-to-Size
From $51.81 $51.81 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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3/4" White HDPE Sheet Cut-to-Size
From $18.00 $18.00 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1/2" White HDPE Sheet Cut-to-Size
From $12.97 $12.97 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1" White HDPE Sheet Cut-to-Size
From $20.24 $20.24 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1/8" White HDPE Sheet Cut-to-Size
From $3.41 $3.41 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1/2" Black HDPE Sheet Cut-to-Size
From $12.97 $12.97 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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3/4" Black HDPE Sheet Cut-to-Size
From $15.62 $15.62 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1" Black HDPE Sheet Cut-to-Size
From $24.91 $24.91 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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1/4" White HDPE Sheet Cut-to-Size
From $3.75 $3.75 per sq. ft.
For items priced 'From $ Per Square Foot', the price refers to the material. Your final price includes material, plus cutting & handling charges that vary based on your entered dimensions. Sheet sizes requiring a pallet (not handled by a standard FedEx/UPS courier van) will incur shipping charges during checkout.

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ShapesPlastics

The Preferred Online Choice for Cut-To-Size Plastic Materials

We carry a large inventory of popular brands in a variety of thicknesses, colors, and sizes. The thickness you need for your application depends entirely on the application at hand. If you are unsure about which thickness is suitable for your project, please contact us. We are backed by the industry's most knowledgeable sales team, have extensive experience, and can, with sufficient information, make a good estimate of the thickness to be used. If you need a larger sheet, request a free quote via the contact page.

We also provide value-added precision fabrication services such as drilling holes, diamond and flame polishing, rounded edges, radius corners, and state-of-the-art CNC routing and cutting services for exceptionally smooth surface finish.

Not only can we cut what you need, but we can also ship it for free if it is a standard-size piece. We offer competitive prices, an easy-to-use website, and have knowledgeable staff that is ready to help point you in the right direction.